Product Design Process
Mechanical Design Process
- CAD modeling (sub-parts included)
- Cross-section analysis
- Material selection
- Error-proofing (Poka-Yoke)
- Plastic / Screen Printing Part design principles
- Tolerance chain analysis for co-working parts
- Packageable design (Stackability)
- Product traceability and labeling
- Tolerancing
Electronic Design Process
- Examination of customer specs and required standards
- Preparation of hardware schematics
- Initiation of PCB lay-out studies
- Preparation of software modules
- Software integration
- Software and hardware verification
Production Process
Plastic Mold Production
- Submission of material information and data for mold design
- Mold flow analysis (Sink marks, deformation, cooling, shrinkage, filling, welding, ventilation channel location determination)
- Draft angle, ejector and slider availability check for mold design
- Freezing of mold design
Silk Screen Printing Mold Production
- Preparation of 3D data for film design
- Preparation of Silk Screen Printing films and molds
- Obtaining prints
- Performing dimensional and optical measurement
Electronic Circuit Production
- Preparation of electronic product tree and performing SMT typeset program
- Stencil tooling manufacturing
- Building ICT test fixtures
- Performing AOI control program
Assembly Line Production
- Design
- Production
- Verification
- Start up