Product Design Process

Mechanical Design Process

  • CAD modeling (including sub-parts)

  • Section Analysis

  • Material selection

  • Design proofing (Poka-Yoke)

  • Plastic/Screen-printed Parts design principles

  • Tolerance stack-up analysis for concurrently running parts

  • Packable design (Stackability)

  • Product traceability and marking

  • Tolerance

Electronic Design Process

  • Reviewing customer specifications and required standards

  • Preparing equipment (hardware) schematics

  • Starting PCB lay-out work

  • Preparing software modules

  • Software integration

  • Software and equipment verification

Manufacturing Process

Plastic Mold Production

  • Sharing data and material information for mold design

  • Mold Flow analysis (Depression, deformation, cooling, shrinkage, filling, joint marks, determining location of gas channels)

  • Protrusion angle, ejector, mandrel suitability control for mold design

  • Freezing the mold design

Screen-Print Mold Production

  • Preparing 3D data for film design

  • Preparing screen printing films and molds

  • Printing

  • Dimensional and optical measurement

Electronic Circuit Production

  • Preparing the electronic product tree and SMT circuit program

  • Manufacturing the stencil

  • Creating the ICT Test Fixture

  • Creating the AOI control program

Assembly Line Production

  • Design

  • Manufacturing

  • Verification

  • Deployment